Production line for industrial pipes and rings other metalworking machinery























































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We are offering a Machinery Package composed of the following machines
2 x complete production line for the production of rings
1 x UP system for external welding of pipes
1 x UP system for internal welding of pipes
1x vertical lathe and 1x double- head drilling machine for machining flanges and rings
Flange Production
1. Ringschmiede / ring production
Productionline I
Capacity
Max. Width of the bar: 440 mm
Max. Height of the bar: 350 mm
Max. Cross Section (S355 NL): 65.000 mm2
Max. Length of the flat bar: 22.000 mm
Max. Outside-ø of the ring: 7.000 mm
Min. Inside-ø of the ring: 2.320 mm
Max. Weight of the ring: 11 to
Machines
1 Piece Pre-Heating Furnace for heating up flat bars
Brand: Löcher W x H x L : 1.500 x 500 x 22.000 mm
1 Piece Load Conveyer with 22 m length
Brand: Faccin
1 Piece Ring Bending Machine
Brand: Faccin
Typ Giotto 3000
max. cross section (S355 NL): 65.000 mm
1 Piece Flash Buttwelding Machine
Brand: Asdorfer
Typ HY 1500
max. connection power 1.500 kVA
1 Piece Handling System for hot rings
Brand: Faccin Max. – ø: 6.500 mm
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Productionline II
Capacity
Max. Width of the bar: 310 mm
Max. Height of the bar: 250 mm
Max. Cross Section (S355 NL): 25.000 mm2
Max. Length of the flat bar: 14.000 mm
Max. Outside-ø of the ring: 4.900 mm
Min. Inside-ø of the ring: 800 mm
Max. Weight of the ring: 3,1 to
Machines
1 Piece Pre-Heating Furnace for heating up flat bars
Brand: Löcher W x H x L : 1.500 x 500 x 14.000 mm
1 Piece Load Conveyer with 14 m length
Brand: Löcher
1 Piece Ring Bending Machine
Brand: Irle
Typ B 200 HH Max. outside-ø: 4.900 mm
max. cross section (S355 NL): 25.000 mm
1 Piece Flash Buttwelding Machine
Brand: Siemens
Typ WS 634
max. connection power 1.150 kVA
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Productionline III
Capacity
Max. Width of the bar: 325 mm
Max. Height of the bar: 250 mm
Max. Cross Section (S355 NL): 12.500 mm2
Max. Length of the flat bar: 8.000 mm
Max. Outside-ø of the ring: 2.400 mm
Min. Inside-ø of the ring: 400 mm
Max. Weight of the ring: 1,5 to
Machines
1 Piece Pre-Heating Furnace for heating up flat bars
Brand: Löcher
W x H x L : 1.500 x 500 x 14.000 mm
This furnace is used from both lines II + III !!
1 Piece Load Conveyer with 8 m length
Brand: Löcher
1 Piece Ring Bending Machine
Brand: Irle
Typ B 180 HH Max. outside-ø: 2.450 mm
max. cross section (S355 NL): 25.000 mm
1 Piece Flash Buttwelding Machine
Brand: OEW
Typ WS 454
max. connection power 600 kVA
Performance characteristics of
Submerged Arc Welding Equipment – External Pass
Brand: Uhrhan & Schwill
Germany
Built: 2013
Quantity of heads: 3 x longitudinal seam and 3 x circumferential seam
Fixing for 4. Head already prepared
Movable Conveyer: 1x 25 to. (powered)
1 x 25 to. (follower)
Max. wire - ø: 4 mm
Min. I - ø: 600 mm
Max. I - ø: 4.500 mm
Max. Length: depending of the possible movement of the conveyers
Max. Unit Weight: 50 to
Current Source: 1. Head alternating current (2 x AC – 1000)
2. + 3. Head direct current (each 1 x DC – 1200)
Current source for 4. Head already available
Tracing of Welding Parameters: continuous working monitoring computer system
data output as a data packet or as a diagramm
Ground Connection: automatic brush system
Powder Feed System: by compressed air out of heated storage tank
Working Powder Return System: by compressed air using a dust collector
Remark: supply of spare parts and maintenance service world wide will be offered bythe manufacturer of the machine
Performance characteristics of
Submerged Arc Welding Equipment – Inside Pass
Brand: Uhrhan & Schwill
Germany
Built: 2013
Quantity of heads: 3 x longitudinal seam and 3 x circumferential seam
Conveyer: 1x 25 to. (powered)
1 x 25to. (follower)
Max. wire - ø: 4 mm
Min. I - ø: 600 mm
Max. I - ø: 4 500 mm
Max. Length: 12.700 mm
Max. Unit Weight: 50 to
Current Source: 1. Head alternating current (2 x AC – 1000)
2. + 3. Head direct current ( each 1 x DC – 1200)
Tracing of Welding Parameters: continuous working monitoring computer system
data output as a data packet or as a diagramm
Ground Connection: automatic brush system
Powder Feed System: by compressed air out of heated storage tank
Working Powder Return System: by compressed air using a dust collector
Remark: supply of spare parts and maintenance service world wide will be offered by the manufacturer of the machine
Mechanische Bearbeitung / mechanical workshop
Vertical lathe
NC / CNC controlled
1 piece Fabr. REM
Typ SC50-70
Working space: ø 2.500 – 7.000 x 1.000 mm
with driven tools rotary drilling machines
NC/CNC controlled
1 Stück Fabr. Rottler
Typ PBM 7000 NC ø 0 – 7.000 mm
Siemens 840 D Working space: ø 0 – 7.000 mm
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